CΓ©dula de Cables

Listado de cables/circuitos as-built β€” 110 registros.

# CIRCUIT ID FROM (Origin) TO (Destination) CONNECTION TYPE CABLE ID / WIRE # CABLE SPEC ROUTE PROTECTION TERMINAL BLOCKS STATUS EVIDENCE SOURCE FIELD NOTES PRIORITY SHEET SOURCE
1 SU-001 Houston Utility Service (UNKNOWN) Main MCC (NOT DOCUMENTED) PWR-AC N/A PENDING β€” service kVA unknown Service entrance β€” Houston facility MCC main breaker ~1200A N/A TO BE VERIFIED P1-001/P1-002 Gap CRITICAL: Entire line blocked until utility service data and MCC engineering completed P1 STARTUP
2 SU-002 MCC Main Bus 480V P-01 Main Panel β€” CB-001 (ABB D30 30A, tag 00100CB) PWR-AC N/A 3/0 AWG+ XHHW-2 (size per final MCC design) MCC to P-01 top entry β€” cable tray CB-001 30A β€” ALERT: UNDERSIZED for 1,335HP L1/L2/L3 at CB-001 line side 1-3-5 WARNING IMG_1360; CB-001 label photo CB-001 confirmed at 30A only. MCC not in any evidence source. P1 STARTUP
3 SU-003 P-01 Bus 480V (load side CB-001) Control Transformer ACME (XFMR-CTRL) Primary H1-H4 PWR-AC N/A #10 AWG THHN internal Internal panel wiring β€” top zone Panel internal breaker / fuse H1-H4 primary taps CONFIRMED IMG_4280; IMG_1943 Transformer secondary X1-X4 = 110/120VAC for solenoid circuits. VERIFY tap setting for Houston voltage. P2 STARTUP
4 SU-004 P-01 Bus 480V P-04 PowerFlex 20P #1 Input L1/L2/L3 PWR-AC DC-PWR-01 2/0 AWG XHHW-2 (336.6A input) P-01 to P-04 β€” cable tray Dedicated breaker (size PENDING MCC) L1/L2/L3 drive input terminals CONFIRMED P2P DC-PWR-01; Drive nameplate 20P41AD412RA0NNN SV3RC1KR; IMG_1555 Input: 460V/336.6A 3PH. Output: 500VDC/412A REGEN. FW V7.002. P1 STARTUP
5 SU-005 P-01 Bus 480V P-04 PowerFlex 20P #2 Input L1/L2/L3 PWR-AC DC-PWR-02 2/0 AWG XHHW-2 (336.6A input) P-01 to P-04 β€” cable tray Dedicated breaker (size PENDING MCC) L1/L2/L3 drive input terminals CONFIRMED P2P DC-PWR-02; Drive nameplate E47E0025 FW V5.005 vs V7.002 on #1 β€” firmware mismatch must be resolved. P1 STARTUP
6 SU-006 P-04 PF20P #1 Armature Output A+/A- MTR-01 β€” UNICO DC S/N 35748 β€” Armature A1/A2 PWR-DC DC-MTR-01 (cable E315270) 4/0 AWG XHHW-2 (360A DC armature) P-04 β†’ conduit β†’ pit β†’ JBOX-01 β†’ JBOX-02 TB70-72 β†’ Motor Drive integral protection + Shawmut fuses A+/A- at drive; A1/A2 at motor CONFIRMED P2P DC-MTR-01; IMG_1948 (cable label E315270); Motor S/N 35748 DO NOT invert polarity A1/A2. 500VDC, 360A. REGEN drive. P1 STARTUP
7 SU-007 P-04 PF20P #2 Armature Output A+/A- MTR-02 β€” UNICO DC S/N 35749 β€” Armature A1/A2 PWR-DC DC-MTR-02 4/0 AWG XHHW-2 (360A DC armature) P-04 β†’ conduit β†’ pit β†’ JBOX-01 β†’ JBOX-02 TB70-72 β†’ Motor Drive integral protection A+/A- at drive; A1/A2 at motor CONFIRMED P2P DC-MTR-02; MER-016/017; S/N 35749 Parallel field mode: 150V/5.5A. P1 STARTUP
8 SU-008 P-04 PF20P #1 Field Output F+/F- MTR-01 UNICO S/N 35748 Shunt Field PWR-DC DC-FLD-01 #10 AWG shielded (5.5A field) Bundled with armature conduit Drive field protection F+/F- drive; Field terminals motor CONFIRMED P2P DC-FLD-01; Motor nameplate: parallel mode 150V/5.5A/11.3 ohm Measure field resistance (11.3 ohm) before energizing. P1 STARTUP
9 SU-009 P-04 PF20P #2 Field Output F+/F- MTR-02 UNICO S/N 35749 Shunt Field PWR-DC DC-FLD-02 #10 AWG shielded (5.5A field) Bundled with armature conduit Drive field protection F+/F- drive; Field terminals motor CONFIRMED P2P DC-FLD-02; Motor nameplate S/N 35749 Parallel mode: 150V/5.5A. P1 STARTUP
10 SU-010 P-01 Bus 480V P-03 Parker AC890 Rack (325HP total) β€” Input through TCI reactors PWR-AC AC890-PWR-RACK 250A+ estimated (architecture PENDING) P-01 to P-03 β€” cable tray through TCI KDRH3L/KDRF2L reactors Rack input breaker PENDING confirmation TB6 per drive; R/S/T at each AC890 PARTIAL P2P AC890-PWR-RACK; IMG_1969 (TCI reactor) DC bus architecture (shared vs individual) NOT confirmed. P1 STARTUP
11 SU-011 P-01 Bus 480V Parker AC890PX Input R/S/T (Flattener 300HP) PWR-AC AC-PWR-PX ~250 MCM estimated (FLA not confirmed) P-01 to AC890PX standalone cabinet β€” cable tray Dedicated breaker (size PENDING) R/S/T drive input PARTIAL P2P AC-PWR-PX; AC890PX Cat# 890PX/4/6420/B/01/A FLA not confirmed from Parker manual. P1 STARTUP
12 SU-012 AC890PX Output U/V/W MTR-300 β€” UNICO/Reliance 300HP Flattener β€” T1/T2/T3 PWR-AC AC-MTR-300 350 MCM per phase (355A FLA @ 84Hz) AC890PX β†’ conduit β†’ pit β†’ Motor T1/T2/T3 Drive integral IGBT protection U/V/W at drive; T1/T2/T3 at motor CONFIRMED P2P AC-MTR-300; Nameplate S/N 61812I; IMG_1766-1767 BASE FREQUENCY = 84Hz NOT 60Hz. DPFV blower MANDATORY. P1 STARTUP
13 SU-013 P-01 β€” Banner ES-UA-5A K1/K2 Safety Outputs Each AC890 Roll #1-#6 + AC890PX β€” STO A/STO B connector X11 SAFETY AC890-STO #16 AWG 2C shielded per drive (SIL-rated) P-01 dedicated safety conduit β†’ P-03 VFD rack Banner ES-UA-5A dual-channel β€” SIL 2 S31/S32/S34 at Banner; X11 STO A/STO B CONFIRMED P2P AC890-STO; MER-060; ADDENDUM Lote3 IMG_2157 FIRST function test before any motor run. All 7 drives. P1 STARTUP
14 SU-014 P-01 β€” Phoenix QUINT PS (24VDC/30A) P-01 24VDC Control Bus β†’ field I/O modules CTRL D1-24V / D1COM Internal bus wiring DIN rail internal to P-01 1489-A 3A breaker (confirmed) D1-24V, D1COM labels confirmed (IMG_1745) CONFIRMED MER-055; P2P wire numbers D1-24V, D1COM; IMG_1745 Primary 24VDC backbone. Verify output voltage at receiving. P1 STARTUP
15 SU-015 P-01 Hirschmann SPIDER STX ControlLogix 5561 / L32E / L24ER / 1794-AENT / PanelView / VFS4-AENT / DirectLOGIC ENET ENET-01 to 07 Cat5e/6 STP RJ45 (Γ—7 cables) Internal panel + panel to P-04 and P-05 console Switch internal protection RJ45 ports at Hirschmann; Ethernet ports at each device PARTIAL P2P ENET-01 to 07; MER-053; IMG_4245 Port assignments not documented. IPs not confirmed except DL-205=192.168.84.101. P1 STARTUP
16 DC-PWR-01 MCC Bus 480V P-04 PF20P #1 L1/L2/L3 PWR-AC DC-PWR-01 2/0 AWG XHHW-2 MCC β†’ cable tray β†’ P-04 Dedicated breaker ~400A (pending MCC) L1/L2/L3 drive input CONFIRMED P2P DC-PWR-01; Nameplate; IMG_1555 336.6A input FLA. P1 POWER
17 DC-PWR-02 MCC Bus 480V P-04 PF20P #2 L1/L2/L3 PWR-AC DC-PWR-02 2/0 AWG XHHW-2 MCC β†’ cable tray β†’ P-04 Dedicated breaker ~400A (pending) L1/L2/L3 drive input CONFIRMED P2P DC-PWR-02; Nameplate E47E0025 FW V5.005 mismatch with #1 V7.002. P1 POWER
18 DC-PWR-03 MCC Bus 480V P-04 PF20P #3 DECOILER L1/L2/L3 PWR-AC DECO-PWR PENDING β€” motor HP unknown MCC β†’ cable tray β†’ P-04 PENDING β€” breaker cannot be sized L1/L2/L3 drive input TO BE VERIFIED P2P DECO-PWR; Checklist D3 Motor HP/V/FLA COMPLETELY UNKNOWN. P1 POWER
19 DC-MTR-01 P-04 PF20P #1 A+/A- MTR-01 UNICO S/N 35748 Armature A1/A2 PWR-DC E315270 (confirmed label) 4/0 AWG XHHW-2 (360A DC) P-04 β†’ conduit β†’ pit β†’ JBOX-01 β†’ JBOX-02 TB70-72 β†’ motor Drive integral + Shawmut CC 330A A+/A- drive; A1/A2 motor CONFIRMED IMG_1948 cable label E315270; P2P DC-MTR-01; Motor S/N 35748 Verify A1=+ A2=βˆ’ polarity. P1 POWER
20 DC-MTR-02 P-04 PF20P #2 A+/A- MTR-02 UNICO S/N 35749 Armature A1/A2 PWR-DC DC-MTR-02 4/0 AWG XHHW-2 (360A DC) P-04 β†’ conduit β†’ pit β†’ JBOX-01 β†’ JBOX-02 TB70-72 β†’ motor Drive integral A+/A- drive; A1/A2 motor CONFIRMED P2P DC-MTR-02; Motor S/N 35749 Same route as DC-MTR-01 (bundled conduit). P1 POWER
21 DC-FLD-01 P-04 PF20P #1 F+/F- MTR-01 Shunt Field F+/F- PWR-DC DC-FLD-01 #10 AWG shielded (5.5A, 150V) Bundled with armature conduit Drive field regulator F+/F- at drive; field terminals at motor CONFIRMED P2P DC-FLD-01; Motor nameplate: parallel 150V/5.5A/11.3 ohm Series mode: 300V/2A. P1 POWER
22 DC-FLD-02 P-04 PF20P #2 F+/F- MTR-02 Shunt Field F+/F- PWR-DC DC-FLD-02 #10 AWG shielded (5.5A, 150V) Bundled with armature conduit Drive field regulator F+/F- drive; field terminals motor CONFIRMED P2P DC-FLD-02; Motor S/N 35749 Same specs as DC-FLD-01. P1 POWER
23 DC-BLWR-01 P-01 or P-04 240/480V distribution Blower Motor P/N 303-063 on MTR-01 PWR-AC DC-BLWR-01 #14 AWG 3C+GND (~3A FLA estimated) Panel β†’ conduit β†’ blower terminal box at motor Branch breaker ~10A Blower terminal box PARTIAL P2P DC-BLWR-01; Motor nameplate: blower 303-063, 240/480V 1HP 3450RPM DPFV blower MUST be running before MTR-01. P1 POWER
24 DC-BLWR-02 P-01 or P-04 240/480V distribution Blower Motor P/N 303-063 on MTR-02 PWR-AC DC-BLWR-02 #14 AWG 3C+GND Panel β†’ conduit β†’ blower terminal box at motor Branch breaker ~10A Blower terminal box PARTIAL P2P DC-BLWR-02; Motor nameplate: blower 303-063 Same as DC-BLWR-01. P1 POWER
25 AC-PWR-PX MCC Bus 480V Parker AC890PX Input R/S/T (Flattener) PWR-AC AC-PWR-PX ~250 MCM (FLA pending) MCC β†’ cable tray β†’ AC890PX cabinet Dedicated breaker (size PENDING) R/S/T drive input PARTIAL P2P AC-PWR-PX; AC890PX Cat# label; MER-002 DC bus architecture unknown. Requires Parker documentation. P1 POWER
26 AC-MTR-300 AC890PX Output U/V/W MTR-300 UNICO/Reliance 300HP T1/T2/T3 PWR-AC AC-MTR-300 350 MCM per phase (355A FLA) AC890PX β†’ conduit β†’ pit β†’ motor terminal box Drive IGBT; motor OL relay (if external) U/V/W drive; T1/T2/T3 motor CONFIRMED P2P AC-MTR-300; Nameplate S/N 61812I; IMG_1766 RATED 84Hz NOT 60Hz. DPFV blower mandatory. P1 POWER
27 ROLL-01 P-03 AC890 Roll#1 (Node1 Tag2301) U/V/W Roll Motor #1 T1/T2/T3 (75HP) PWR-AC ROLL-01 Tag 2301 #4 AWG XHHW-2 (~96A FLA est.) P-03 VFD rack β†’ conduit β†’ roll motor Drive integral protection U/V/W drive; T1/T2/T3 motor PARTIAL P2P ROLL-01; MER-005; IMG_1960 Motor nameplate PENDING. HP=75 from drive tag only. P1 POWER
28 ROLL-02 P-03 AC890 Roll#2 (Node4 Tag2401) U/V/W + TCI KDRH3L 124A Roll Motor #2 T1/T2/T3 (100HP) PWR-AC ROLL-02 Tag 2401 #2 AWG XHHW-2 (~124A FLA) P-03 β†’ TCI KDRH3L 124A reactor β†’ conduit β†’ motor Drive integral; TCI reactor U/V/W drive; T1/T2/T3 motor CONFIRMED P2P ROLL-02; MER-006; IMG_1962/1969 (reactor) Highest HP roll. Reactor assignment confirmed. P1 POWER
29 ROLL-03 P-03 AC890 Roll#3 (Node5 Tag2501) U/V/W + TCI KDRF2L ~96A Roll Motor #3 T1/T2/T3 (75HP) PWR-AC ROLL-03 Tag 2501 #4 AWG XHHW-2 (~96A FLA est.) P-03 β†’ TCI KDRF2L ~96A β†’ conduit β†’ motor Drive integral; KDRF2L reactor U/V/W drive; T1/T2/T3 motor PARTIAL P2P ROLL-03; MER-007/012; IMG_1963-64 KDRF2L reactor drive assignment TBD. P2 POWER
30 ROLL-04 P-03 AC890 Roll#4 (Node6 Tag~2601) U/V/W Roll Motor #4 T1/T2/T3 (25HP) PWR-AC ~2601 #10 AWG XHHW-2 (~34A FLA est.) P-03 β†’ conduit β†’ motor Drive integral U/V/W drive; T1/T2/T3 motor PARTIAL P2P ROLL-04; MER-008 Tag 2601 not fully confirmed. Motor nameplate PENDING. P2 POWER
31 ROLL-05 P-03 AC890 Roll#5 (Node7 Tag2701) U/V/W Roll Motor #5 T1/T2/T3 (25HP) PWR-AC 2701 #10 AWG XHHW-2 (~34A FLA est.) P-03 β†’ conduit β†’ motor Drive integral U/V/W drive; T1/T2/T3 motor CONFIRMED P2P ROLL-05; MER-009; IMG_1977; Tag 2701 label 903/FA option card visible. Motor nameplate PENDING. P2 POWER
32 ROLL-06 P-03 AC890 Roll#6 (Node8 Tag2801) U/V/W Roll Motor #6 T1/T2/T3 (25HP) PWR-AC 2801 / wires 2805-2807 #10 AWG XHHW-2 (~34A FLA est.) P-03 β†’ conduit β†’ motor Drive integral U/V/W drive; T1/T2/T3 motor; wires 2801/2805-07 CONFIRMED P2P ROLL-06; IMG_1977 (wire labels); IMG_1948 Label has '(?)' β€” verify Roll#6 identity at Houston. P2 POWER
33 PWR-MARA100 UNKNOWN β€” no MCC breaker documented Marathon 100HP Inv.Duty 460V 1190/1780RPM PWR-AC UNKNOWN PENDING NOT DOCUMENTED PENDING NOT DOCUMENTED TO BE VERIFIED Motor nameplate confirmed Drive/starter assignment, cable route, protection all UNKNOWN. P1 POWER
34 PWR-MARA60 UNKNOWN Marathon 60HP Inv.Duty 460V 1178/1780RPM PWR-AC UNKNOWN PENDING NOT DOCUMENTED PENDING NOT DOCUMENTED TO BE VERIFIED Motor nameplate confirmed Same status. P1 POWER
35 PWR-WEG125 UNKNOWN WEG 125HP 460V 1780RPM PWR-AC UNKNOWN PENDING NOT DOCUMENTED PENDING NOT DOCUMENTED TO BE VERIFIED Motor nameplate confirmed Same status. P1 POWER
36 PWR-HPU1 UNKNOWN HPU Motor #1 (M-10) β€” nameplate unreadable PWR-AC UNKNOWN PENDING NOT DOCUMENTED PENDING NOT DOCUMENTED TO BE VERIFIED Checklist M-10 HPU may start automatically. Ensure LOTO. P1 POWER
37 PWR-HPU2 UNKNOWN HPU Motor #2 (M-11) β€” nameplate unreadable PWR-AC UNKNOWN PENDING NOT DOCUMENTED PENDING NOT DOCUMENTED TO BE VERIFIED Checklist M-11 Same as HPU1. P1 POWER
38 DECO-MTR P-04 PF20P #3 A+/A- Decoiler Motor (UNKNOWN NAMEPLATE) PWR-DC DECO-MTR PENDING β€” HP unknown PENDING β€” route not documented PENDING PENDING TO BE VERIFIED P2P DECO-MTR; Checklist D3 Motor HP/V/FLA completely unknown. P1 POWER
39 24V-001 P-01 Phoenix QUINT PS 24V/30A (S/N PSB6238399) P-01 24VDC Control Bus β€” field I/O CTRL D1-24V / D1COM (IMG_1745) Internal bus β€” 24VDC bus bar Internal panel DIN rail 1489-A 3A breaker (confirmed) D1-24V, D1COM terminal blocks CONFIRMED MER-055; IMG_1745 wire audit Primary 24VDC supply. S/N PSB6238399. Verify output on receipt. P1 CONTROL
40 24V-002 P-01 PULS MiniLine ML30 24V P-01 24VDC Bus (secondary/redundant) CTRL Internal wiring Internal bus DIN rail internal None (inherent) DIN rail output CONFIRMED MER-056; Checklist S2 Secondary 24VDC. Verify load sharing with Phoenix QUINT. P2 CONTROL
41 24V-003 P-01 SOLA SDN 5-24-100C (100W) P-01 24VDC Bus (tertiary) or dedicated load CTRL Internal wiring Internal bus DIN rail internal 1489-A 10A (Braner panel breaker '24VDC POWER SUPPLY') DIN rail output CONFIRMED MER-057; ADDENDUM Lote3 breaker bank 100W = ~4.2A at 24V. Likely dedicated to specific load. P2 CONTROL
42 24V-004 P-01 24VDC Bus JBOX-04 (machine side) β€” 24V/0V/ENA borneras FIELD N/A #18 AWG control cable P-01 β†’ conduit β†’ JBOX-04 Branch protection in P-01 24V, 0V, ENA labels confirmed IMG_1454-1456 CONFIRMED IMG_1454/1456; P2P CTRL-JBF02 Enable (ENA) signal critical for field device operation. P2 CONTROL
43 STO-001 P-01 Banner ES-UA-5A Safety Relay S31/S32/S34 inputs E-Stop pushbutton P-05 console + field E-stop stations SAFETY N/A #16 AWG 2C (safety grade) Console P-05 β†’ conduit β†’ P-01 Banner relay Banner ES-UA-5A dual channel monitoring S31/S32/S34 inputs at Banner PARTIAL MER-060; ADDENDUM Lote3 IMG_2157-2158 E-stop stations and field wiring path not individually documented. P1 CONTROL
44 STO-002 P-01 Banner ES-UA-5A K1/K2 Safety Outputs P-03 Each AC890 Roll#1-#6 β€” STO A/STO B at X11 SAFETY AC890-STO #16 AWG shielded per drive (Γ—6 runs) P-01 dedicated safety conduit β†’ P-03 rack Banner K1/K2; IEC 62061 SIL 2 X11 STO A/STO B per AC890 CONFIRMED P2P AC890-STO; MER-060; Checklist E3 6 separate runs #16 AWG. Test continuity AND function. P1 CONTROL
45 STO-003 P-01 Banner ES-UA-5A K1/K2 Safety Outputs AC890PX (Flattener) STO A/STO B at X11 SAFETY AC890-STO-PX #16 AWG shielded P-01 β†’ AC890PX cabinet Banner K1/K2 X11 STO A/STO B at AC890PX CONFIRMED P2P AC890-STO; AC890PX I/O board confirmed Critical for 300HP flattener motor. P1 CONTROL
46 PLC-001 P-01 ControlLogix 5561 / L24ER I/O P-03 Each AC890 I/O boards X10-X15 (Tags 2301-2801) CTRL AC890-IO bundle #18 AWG shielded multiconductor P-01 β†’ conduit β†’ P-03 VFD rack Drive internal X10-X15 per drive PARTIAL P2P AC890-IO; IMG_1960/1962/1963/1977 Individual conductors NOT mapped. Require tone-test at Houston. P2 CONTROL
47 PLC-002 P-01 CompactLogix L24ER HSC Input A0/B0/Z0 FSI Encoder HDE-2221-0050-QH S/N 808437 SIG ENC-FSI #20 AWG shielded quad A/B/Z/GND Leveler shaft β†’ shielded conduit β†’ P-01 Drive internal / L24ER HSC HSC A0/B0/Z0 at L24ER; encoder output CONFIRMED P2P ENC-FSI; MER-058 Shield at panel end only. 50PPR. MAC E4:90:69:9C:4B:FD. P2 CONTROL
48 PLC-003 P-04 PF20P #1 Encoder Input Port UNICO Transducer 600PPR DWG 300-570 (Motor 35748) SIG DC-ENC-01 #18 AWG shielded twisted pair (A/B/Z) Motor 35748 β†’ shielded conduit β†’ P-04 Drive internal Encoder port at PF20P; transducer at motor CONFIRMED P2P DC-ENC-01; MER-059 600PPR. Shield one end. Verify connector type. P2 CONTROL
49 PLC-004 P-04 PF20P #2 Encoder Input Port UNICO Transducer 600PPR DWG 300-570 (Motor 35749) SIG DC-ENC-02 #18 AWG shielded twisted pair Motor 35749 β†’ shielded conduit β†’ P-04 Drive internal Encoder port PF20P #2; transducer motor 35749 CONFIRMED P2P DC-ENC-02; MER-059 Same as DC-ENC-01. P2 CONTROL
50 PLC-005 P-04 PF20P #1 Thermocouple Monitoring Input MTR-01 UNICO 35748 Thermocouple P1/P2 (N.C./N.O.) SIG DC-THERMO-01 #18 AWG shielded Motor β†’ shielded conduit β†’ panel Drive or monitoring input Thermocouple P1/P2 at motor PARTIAL P2P DC-THERMO-01; MER entry Destination terminal NOT DOCUMENTED. N.C./N.O. to confirm. P2 CONTROL
51 PLC-006 P-01 terminal blocks 01xxx series Field devices (destinations UNKNOWN) CTRL 01181, 01201, 01203, 01261 #16-18 AWG Panel internal + outgoing conduit Panel internal breakers Left rail terminal blocks P-01 PARTIAL IMG_1745 wire audit Labels confirmed. Field destinations NOT closed. P2 CONTROL
52 PLC-007 P-01 terminal blocks 5xx/7xx series Field devices / drives (destinations UNKNOWN) CTRL 510,511,710,711,501,502,426,427,401,403,417,418,573,610-613 #16-18 AWG colors pink/red/blue/gray/orange Panel center β†’ outgoing conduit Panel internal protection Center terminal blocks P-01 PARTIAL IMG_1745 wire audit Highest density unresolved bundle in panel. P2 CONTROL
53 PLC-008 P-01 terminal blocks ICO series Interlock circuits β€” destinations UNKNOWN CTRL ICO53, ICO54, 0102 #16 AWG Panel internal + outgoing Panel internal Center terminal blocks P-01 PARTIAL IMG_1745 SAFETY CRITICAL β€” ICO = interlock outputs. Verify destination AND function. P1 CONTROL
54 PLC-009 P-01 PLC area terminal blocks Bxxxx Field circuits β€” destinations UNKNOWN CTRL B1611, B1621, B3631 #18 AWG blue Panel lower zone Internal panel protection Lower terminal blocks near rack PARTIAL IMG panel bottom Cross-reference with I/O assignments needed. P2 CONTROL
55 JBF-001 P-01 terminal blocks JB-FIELD-01 β€” Wire labels: 2561,2561A,1025,702,3161,3121,3081,M25,4025 FIELD 2561/2561A/1025/702/3161/3121/3081/M25/4025 #16 AWG multiconductor pink/red/white/green P-01 β†’ conduit/cable tray β†’ JB-FIELD-01 Panel internal protection Wire labels confirmed; panel-side terminals UNKNOWN CONFIRMED P2P CTRL-JBF01; Photo 47B6EC52.JPG; MER-066 Wire labels confirmed but panel-side destinations NOT closed. Tone-test. P1 CONTROL
56 JBF-002 P-01 24VDC distribution JB-FIELD-02 β€” Wire labels: 24V,0V,EN,X1,X2,10A,36,157,156,1B3,1B4,215-217 FIELD 24V/0V/EN/X1/X2/10A/36/157/156/1B3/1B4/215-217 #18 AWG control cable P-01 β†’ conduit β†’ JB-FIELD-02 field sensor zone 24VDC branch protection Wire labels confirmed; EN=enable signal CONFIRMED P2P CTRL-JBF02; Photo 89C1F23A.JPG; MER-067 EN (enable) signal path critical. P1 CONTROL
57 JBF-003 P-01 terminal blocks (motor control) JB102 β€” Terminals FWD/REV/COM/MOTOR (1-9) FIELD FWD/REV/COM/MOTOR (terminals 1-9) #16 AWG colors black/white/green/pink/yellow-green P-01 β†’ conduit β†’ JB102 at motor area Panel internal protection Terminals 1-9: FWD(1), REV(2), COM(3), MOTOR(4-9) CONFIRMED P2P CTRL-JB102; Photo 641C4E71.JPG; MER-065 Inspect for corrosion from deinstallation exposure. P2 CONTROL
58 SOL-001 P-01 Control Transformer 110VAC secondary HV-REX-01 Rexroth 4WE10E33/CW110N9K4 β€” DIN connector CTRL SOL-REX #16 AWG 2C+GND (110VAC) P-01 transformer β†’ conduit β†’ hydraulic manifold Fuse/breaker 10A on 110VAC secondary DIN connector on valve coil CONFIRMED P2P SOL-REX; MER-061; Nameplate R900597186 E33 = open center. Verify transformer tap = 110V. P2 CONTROL
59 SOL-002 P-01 Control Transformer 110VAC secondary HV-REX-02 Rexroth 4WE10E33/CW110N9K4 CTRL SOL-REX #16 AWG 2C+GND Conduit β†’ manifold Fuse 10A DIN connector PARTIAL P2P SOL-REX; Checklist (partial visual) Partial confirmation only. P2 CONTROL
60 SOL-003 P-01 Control Transformer 110VAC secondary HV-REX-03 Rexroth 4WE10E33/CW110N9K4 CTRL SOL-REX #16 AWG 2C+GND Conduit β†’ manifold Fuse 10A DIN connector CONFIRMED P2P SOL-REX; Nameplate confirmed Same as SOL-001. P2 CONTROL
61 SOL-004 P-01 Control Transformer 110VAC secondary HV-REX-04 Rexroth 4WE10J33 β€” DIN connector CTRL SOL-REX-04 #16 AWG 2C+GND (110VAC) Conduit β†’ manifold Fuse 10A DIN connector J33 CONFIRMED P2P SOL-REX; Nameplate J33 confirmed J33 = CLOSED center β€” different from E33. Do NOT swap. P2 CONTROL
62 SOL-005 P-01 Control Transformer 120VAC secondary HV-PARK-01 Parker D1VHW40NYCF-75 β€” DIN connector CTRL SOL-PARK #16 AWG 2C+GND (120VAC / 5000 PSI) Conduit β†’ HPU manifold Fuse 10A DIN connector Parker valve CONFIRMED P2P SOL-PARK; Nameplate 120V/60Hz 5000 PSI Requires 120V (not 110V) β€” separate transformer tap. P2 CONTROL
63 SOL-006 P-01 Control Transformer β€” VOLTAGE UNKNOWN HV-CONT-01 Continental EBA 1CN4-AC CTRL SOL-CONT PENDING β€” voltage unknown PENDING β€” location unknown PENDING PENDING TO BE VERIFIED P2P SOL-CONT; MER-064 Voltage completely unknown. Identify valve first. P2 CONTROL
64 ENET-01 P-01 Hirschmann SPIDER STX β€” Port TBD ControlLogix 5561 (1756-L61) EtherNet/IP port ENET ENET-01 Cat5e/6 STP RJ45 Internal panel wiring Switch internal RJ45 at Hirschmann; Ethernet port at 5561 PARTIAL P2P ENET-01; MER-053 IP address unknown. Assign for Houston. P1 NETWORK
65 ENET-02 P-01 Hirschmann SPIDER STX β€” Port TBD CompactLogix L32E (1769-L32E) EtherNet/IP port ENET ENET-02 Cat5e/6 STP RJ45 Internal panel Switch internal RJ45 at switch; Ethernet at L32E PARTIAL P2P ENET-02; MER IP unknown. Assign for Houston. P1 NETWORK
66 ENET-03 P-01 Hirschmann SPIDER STX β€” Port TBD CompactLogix L24ER (MAC: E4:90:69:9C:4B:FD) ENET ENET-03 Cat5e/6 STP RJ45 Internal panel Switch internal RJ45 at switch; ports at L24ER PARTIAL P2P ENET-03; IMG_4020/4021; L24ER MAC confirmed L24ER has dual Ethernet ports. Both TBD. IP unknown. P1 NETWORK
67 ENET-04 P-01 Hirschmann SPIDER STX β€” Port TBD 1794-AENT Flex I/O Adapter (label 'ETHERNET ADAPTOR') ENET ENET-04 Cat5e/6 STP RJ45 Internal panel DIN rail Switch internal RJ45 at switch; Ethernet at 1794-AENT PARTIAL P2P ENET-04; MER IP unknown. Verify 4-5 Flex I/O modules present. P1 NETWORK
68 ENET-05 P-01 Hirschmann SPIDER STX β€” Port TBD VFS4-AENT (on P-04 PF20P drives) ENET ENET-05 (VFS4-AENT) Cat5e/6 STP RJ45 P-01 β†’ conduit β†’ P-04 drive cabinet Switch internal RJ45 at switch; VFS4-AENT port PARTIAL P2P ENET-04 VFS4-AENT; IMG_4245; MER-054 IP unknown. P1 NETWORK
69 ENET-06 P-01 Hirschmann SPIDER STX β€” Port TBD PanelView Plus 600 (Cat# 2711PC-T6M20D8) β€” P-05 Console ENET ENET-06 Cat5e/6 STP RJ45 P-01 β†’ conduit β†’ P-05 operator console Switch internal RJ45 at switch; Ethernet at PanelView PARTIAL P2P ENET-06; MER; IMG_4126 IP unknown. P1 NETWORK
70 ENET-07 P-01 Hirschmann SPIDER STX β€” Port TBD DirectLOGIC 205 PLC IP: 192.168.84.101 ENET CB-0178 / CB-1920 Cat5e/6 STP RJ45 P-01 Spider β†’ cable CB-0178/CB-1920 β†’ DL205 cabinet Switch internal RJ45 at switch; Ethernet at DL-205 CONFIRMED Reporte Forense Sec.5; IMG set 192.168.84.101; CBL labels Only device with documented IP. P1 NETWORK
71 ENET-08 P-01 Hirschmann SPIDER STX β€” Port TBD PowerFlex 525 #1 (IP: 192.168.182.180) ENET ENET-PF525-1 Cat5e/6 STP RJ45 Panel β†’ PF525 location (route unknown) Switch internal RJ45 at switch; Ethernet at PF525 PARTIAL P2P ENET-05; IP 192.168.182.180 No nameplate on PF525 units. Machine assignment UNKNOWN. P2 NETWORK
72 ENET-09 P-01 Hirschmann SPIDER STX β€” Port TBD PowerFlex 525 #2 (IP: 192.168.182.118) ENET ENET-PF525-2 Cat5e/6 STP RJ45 Panel β†’ PF525 location (route unknown) Switch internal RJ45 at switch; Ethernet at PF525 #2 PARTIAL P2P ENET-05; IP 192.168.182.118 Same status as ENET-08. P2 NETWORK
73 FW-001 AC890PX (Flattener, Node 3) FireWire port OUT AC890 Roll#1 (Node 1, Tag 2301) FireWire port IN FW FIREWIRE-01 segment 1 IEEE 1394a shielded β€” EXISTING MUST BE REUSED Internal VFD rack None (passive bus) FireWire 6-pin connector CONFIRMED P2P FIREWIRE-01; MER-013 IRREPLACEABLE. Inspect connector immediately. P1 NETWORK
74 FW-002 AC890 Roll#1 (Node 1) FireWire port OUT AC890 Roll#2 (Node 4, Tag 2401) FireWire port IN FW FIREWIRE-01 segment 2 IEEE 1394a β€” EXISTING ONLY Internal VFD rack None FireWire 6-pin CONFIRMED P2P FIREWIRE-01; MER-013 Same criticality. P1 NETWORK
75 FW-003 AC890 Roll#2 (Node 4) FireWire port OUT AC890 Roll#3 (Node 5, Tag 2501) FireWire port IN FW FIREWIRE-01 segment 3 IEEE 1394a β€” EXISTING ONLY Internal VFD rack None FireWire 6-pin CONFIRMED P2P FIREWIRE-01; MER-013 Sequence: Node 4 β†’ Node 5. P1 NETWORK
76 FW-004 AC890 Roll#3 (Node 5) OUT AC890 Roll#4 (Node 6, Tag ~2601) IN FW FIREWIRE-01 segment 4 IEEE 1394a β€” EXISTING ONLY Internal VFD rack None FireWire 6-pin CONFIRMED P2P FIREWIRE-01; MER-013 Node 6 assignment confirmed. P1 NETWORK
77 FW-005 AC890 Roll#4 (Node 6) OUT AC890 Roll#5 (Node 7, Tag 2701) IN FW FIREWIRE-01 segment 5 IEEE 1394a β€” EXISTING ONLY Internal VFD rack None FireWire 6-pin CONFIRMED P2P FIREWIRE-01; MER-013 903/FA option card on Roll#5. P1 NETWORK
78 FW-006 AC890 Roll#5 (Node 7) OUT AC890 Roll#6 (Node 8, Tag 2801) IN β€” END OF CHAIN FW FIREWIRE-01 segment 6 IEEE 1394a β€” EXISTING ONLY Internal VFD rack None FireWire 6-pin; end terminator at Node 8 CONFIRMED P2P FIREWIRE-01; IMG_1977; MER-013 Node 2 is FREE/unconnected. End terminator required at Roll#6. P1 NETWORK
79 FD-001 P-04 PF20P #1/#2 armature output JBOX-01 (pass-through 500VDC on route to motors) PWR-DC CBL-03/04/05 4/0+ AWG (Red DC+, Black DCβˆ’, Gray RTN, GrYe GND) Drive cabinet β†’ conduit β†’ JBOX-01 Drive protection HV lugs at JBOX-01 CONFIRMED Reporte Forense CBL-03/04/05/06; diagrama HTML JBOX-01 is pass-through only. 500VDC. Full LOTO. P1 FIELD
80 FD-002 JBOX-01 power pass-through JBOX-02 (TB70/TB71/TB72 β€” power/control separation) PWR-DC TB70-72 4/0+ AWG + control bundle JBOX-01 β†’ conduit β†’ JBOX-02 (~15m subterranean) None at JB level TB-70, TB-71, TB-72 (confirmed labels) CONFIRMED P2P CKT-MTR-01; Reporte Forense; diagrama HTML TB72 separates power from control. Critical branching point. P1 FIELD
81 FD-003 JBOX-02 TB70-72 MTR-01 UNICO S/N 35748 armature terminal box PWR-DC DC+ Red / DCβˆ’ Black / RTN Gray / GND GrYe 4/0+ AWG (power); #10 AWG (field); #18 AWG (encoder/thermo) JBOX-02 β†’ conduit β†’ motor terminal box (~15m) None at JB Motor terminal box: A1/A2, F+/F-, frame GND CONFIRMED diagrama rutas HTML; IMG JBOX-01/02; P2P DC-MTR-01 GND FIRST. Connect ground before any power conductors. P1 FIELD
82 FD-004 JBOX-02 TB70-72 MTR-02 UNICO S/N 35749 armature terminal box PWR-DC DC+ / DCβˆ’ / RTN / GND 4/0+ AWG JBOX-02 β†’ conduit β†’ motor terminal box None at JB Motor terminal box A1/A2/field/GND CONFIRMED P2P DC-MTR-02; Reporte Forense Same route as MTR-01. P1 FIELD
83 FD-005 P-01 or field conduit JBOX-03 (DIN rail ~20+ terminals, field control distribution) FIELD Multiple wires pink/red, 5+ conduits #16-18 AWG multiconductor 5+ conduits converge β€” machine structure Panel protection ~20+ DIN terminals CONFIRMED IMG_1443/1444; Reporte Forense JBOX-03 High-density. Individual destinations NOT documented. P2 FIELD
84 FD-006 P-01 24VDC distribution JBOX-04 (24V/0V/ENA labels β€” machine side) FIELD 24V/0V/ENA #18 AWG control Panel β†’ conduit β†’ JBOX-04 machine side Panel 24V branch protection 2 DIN terminal strips, labels 24V/0V/ENA CONFIRMED IMG_1454/1456; P2P CTRL-JBF02 ENA = enable signal for field devices. P2 FIELD
85 FD-007 Machine ground bus / panel PE JBOX-05 (ground distribution terminal box) FIELD GND / PE #6 AWG green/yellow Machine structure β€” ground distribution Main ground bus Green/yellow terminals CONFIRMED IMG_1460; Reporte Forense JBOX-05 Ground FIRST. All frames bond through this point. P1 FIELD
86 FD-008 P-01 or panel relay output JBOX-06 ('DANGER' β€” contactors/relays above, pink/red borneras below) FIELD Pink/red cables #16 AWG Panel β†’ conduit β†’ JBOX-06 Contactors/relays in JB Borneras pink/red CONFIRMED IMG_1560; Reporte Forense JBOX-06 DANGER label β€” may contain live voltage. Treat as energized. P2 FIELD
87 FD-009 P-01 motor control output JBOX-07 (Allen-Bradley NEMA Size 1 starter) FIELD Motor start/stop/run #12 AWG estimated Exterior machine structure AB NEMA Size 1 integral overload NEMA Size 1 line and load CONFIRMED Checklist Lote 6; Reporte Forense JBOX-07 Motor identity UNKNOWN. Overload setting UNKNOWN. P2 FIELD
88 FD-010 P-01 control output JBOX-08 (field terminal blocks series 70) FIELD Series 70 numbered terminals #16 AWG Field area Panel protection Series 70 numbered borneras CONFIRMED Checklist Lote 6; Reporte Forense JBOX-08 Cross-reference with wire series 7xx in panel. P2 FIELD
89 FD-011 Machine leveler shaft FSI Encoder HDE-2221-0050-QH S/N 808437 β€” A/B/Z SIG ENC-FSI #20 AWG shielded quad Shaft β†’ encoder β†’ shielded conduit β†’ P-01 L24ER Drive internal L24ER Encoder terminals; L24ER HSC A0/B0/Z0 CONFIRMED P2P ENC-FSI; MER-058 50PPR. Shield single-end at panel. P2 FIELD
90 FD-012 Machine structure (Γ—2 locations) Allen-Bradley 802T-AP Series J Limit Switches (Γ—4+ units) SIG N/A #16 AWG 2C (contact dry) Machine structure β†’ conduit β†’ P-01 DI Panel DI protection fuse Limit switch contact; PLC DI PARTIAL Nameplate V2/V3 IMG_1767/IMG_1546 4+ units confirmed. Circuit connections NOT documented. P2 FIELD
91 DISC-01 Base leveler / straightener area DESTINATION UNKNOWN β€” cables cut MIXED NONE β€” no wire numbers Red/Green/Yellow/White β€” cut ends Conduit disconnected at base leveler NONE NONE TO BE VERIFIED Photo 283852BD.JPG CRITICAL. Label EACH wire. Tone-test to identify. Replace conduit. P1 UNRESOLVED
92 DISC-02 Drive train leveler area β€” JB open DESTINATION UNKNOWN β€” JB cables pink/red CTRL NONE Pink/Red cables JB at leveler drive train NONE JB open TO BE VERIFIED Photo E4D33737.JPG Cardan shaft separated nearby. Document JB before touching. P2 UNRESOLVED
93 DISC-03 Floor level β€” JB severely contaminated DESTINATION UNKNOWN MIXED NONE UNKNOWN β€” contamination JB at floor level contaminated area NONE JB contaminated TO BE VERIFIED Photo AA5F63A5.JPG JB may not be reutilizable. Evaluate clean vs replace. P1 UNRESOLVED
94 DISC-04 Drive train / HPU area DESTINATION UNKNOWN β€” bare wire ends MIXED NONE Bare wire ends Flexible conduit disconnected NONE Bare ends TO BE VERIFIED Photo FD5AB61D.JPG Re-terminate all bare ends. Replace conduit flex. P2 UNRESOLVED
95 DISC-05 Base HPU β€” JB open Motor visible β€” nameplate NOT readable MIXED NONE UNKNOWN JB at HPU base NONE JB open TO BE VERIFIED Photo 3BFD6EAC.JPG Photograph motor nameplate FIRST. P2 UNRESOLVED
96 DISC-06 Floor in front of MCC / main panel DESTINATION UNKNOWN β€” mass of cut cables MIXED NONE Pink/Red AND Blue cables β€” cut mass In front of MCC area NONE Multiple cables loose TO BE VERIFIED Photo IMG-NEW-02 CRITICAL. Multiple control circuits. Tone-test EVERY conductor. P1 UNRESOLVED
97 DISC-07 Field area β€” possible thermal damage DESTINATION UNKNOWN MIXED NONE UNKNOWN β€” possible carbonization Field area NONE Possible thermal damage TO BE VERIFIED Forensic notes If carbonized: REPLACE entire cable β€” do NOT re-terminate. P2 UNRESOLVED
98 DISC-08 Auxiliary panel area DESTINATION UNKNOWN β€” bare copper MIXED NONE Pink cable + BARE COPPER Auxiliary panel NONE Bare copper β€” short circuit risk TO BE VERIFIED Forensic notes IMMEDIATE: Insulate bare copper before transport. P2 UNRESOLVED
99 PWR-MARA100 UNKNOWN Marathon 100HP Inv.Duty 460V PWR-AC UNKNOWN PENDING NOT DOCUMENTED PENDING NOT DOCUMENTED TO BE VERIFIED Motor nameplate confirmed Drive/starter, route, protection all UNKNOWN. P1 UNRESOLVED
100 PWR-MARA60 UNKNOWN Marathon 60HP Inv.Duty 460V PWR-AC UNKNOWN PENDING NOT DOCUMENTED PENDING NOT DOCUMENTED TO BE VERIFIED Motor nameplate confirmed Same status. P1 UNRESOLVED
101 PWR-WEG125 UNKNOWN WEG 125HP 460V 1780RPM PWR-AC UNKNOWN PENDING NOT DOCUMENTED PENDING NOT DOCUMENTED TO BE VERIFIED Motor nameplate confirmed Same status. P1 UNRESOLVED
102 PWR-TECO10A UNKNOWN TECO Westinghouse MAX-PE 10HP #1 PWR-AC UNKNOWN PENDING NOT DOCUMENTED PENDING NOT DOCUMENTED TO BE VERIFIED Motor nameplate confirmed Same status. P2 UNRESOLVED
103 PWR-TECO10B UNKNOWN TECO Westinghouse MAX-PE 10HP #2 PWR-AC UNKNOWN PENDING NOT DOCUMENTED PENDING NOT DOCUMENTED TO BE VERIFIED Motor nameplate confirmed Same status. P2 UNRESOLVED
104 PWR-WEG10 UNKNOWN WEG 10HP 208-230/460V PWR-AC UNKNOWN PENDING NOT DOCUMENTED PENDING NOT DOCUMENTED TO BE VERIFIED Motor nameplate confirmed Same status. P2 UNRESOLVED
105 PWR-BALDOR15 UNKNOWN Baldor Super-E 1.5HP Marine Duty 56C PWR-AC UNKNOWN PENDING NOT DOCUMENTED PENDING NOT DOCUMENTED TO BE VERIFIED Cat# 61C4900C1AR confirmed Same status. IEEE-45. P2 UNRESOLVED
106 PWR-MARA4 UNKNOWN Marathon 4HP 208-230/460V PWR-AC UNKNOWN PENDING NOT DOCUMENTED PENDING NOT DOCUMENTED TO BE VERIFIED Motor nameplate confirmed Same status. P2 UNRESOLVED
107 PWR-HPU1 UNKNOWN HPU Motor #1 (M-10) β€” nameplate unreadable PWR-AC UNKNOWN PENDING NOT DOCUMENTED PENDING NOT DOCUMENTED TO BE VERIFIED Checklist M-10 HPU may auto-start. LOTO. P1 UNRESOLVED
108 PWR-HPU2 UNKNOWN HPU Motor #2 (M-11) β€” nameplate unreadable PWR-AC UNKNOWN PENDING NOT DOCUMENTED PENDING NOT DOCUMENTED TO BE VERIFIED Checklist M-11 Same as HPU1. P1 UNRESOLVED
109 PWR-DECO P-04 PF20P #3 (Decoiler) Decoiler motor β€” HP/V/FLA/Frame COMPLETELY UNKNOWN PWR-DC DECO-MTR PENDING NOT DOCUMENTED PENDING NOT DOCUMENTED TO BE VERIFIED Drive confirmed; IMG_1537 Motor nameplate MUST be photographed at Houston. P1 UNRESOLVED
110 PWR-ROLL-ALL P-03 AC890 Nodes 1/4/5/6/7/8 Roll Motors #1-#6 β€” motor nameplates PENDING PWR-AC Tags 2301/2401/2501/~2601/2701/2801 HP from drives: 75/100/75/25/25/25 HP VFD rack β†’ conduit β†’ roll motors Drive integral protection U/V/W drive; T1/T2/T3 motor PARTIAL P2P ROLL-01 to ROLL-06; MER-005 to MER-010 Motor nameplate FLA not confirmed β€” cable sizes are estimates. P1 UNRESOLVED

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